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Master the task of project management in the trial operation stage of precision die forging electromechanical engineering project.
The trial operation of the precision die forging mechanical and electrical engineering project is the stage of practical testing of the conformity of the engineering construction. The purpose is whether the trial operation project can be put into production or operation, or whether it needs to be improved and rectified. Therefore, trial operation management is the management of simulated operation. There are three types of trial operation: single-machine no-load trial operation, linkage no-load trial operation and load trial operation. No-load trial operation belongs to the category of construction operation. Whether the trial operation of the latter two is agreed in the general contract by the general contracting unit of engineering construction. The main knowledge points of this article are: trial run preparation, trial run implementation, trial run evaluation.
The trial operation of mechanical and electrical engineering project of precision die forging is the stage of practical inspection of the conformity of engineering construction. The purpose is whether the trial operation project can be put into production or operation, or whether it needs to be improved. Therefore, trial operation management is the management of simulation operation. There are three types of trial operation: single machine no-load trial operation, linkage no-load trial operation and load trial operation. The no-load trial operation belongs to the scope of construction work. Whether the latter two trial operations are undertaken by the EPC Contractor shall be agreed in the EPC contract. The main knowledge points of this article are: trial operation preparation, trial operation implementation and trial operation evaluation.
1. Commissioning Preparation
1、 Commissioning preparation
The preparation for (I) trial operation includes three aspects: technical preparation, organizational preparation and material preparation.
（1） The preparation for trial operation includes technical preparation, organization preparation and material preparation.
The technical preparation for (II) trial operation includes: confirming the conditions for trial operation, preparing the overall plan and plan for trial operation, formulating the technical scheme for trial operation, and determining the evaluation criteria for trial operation.
（2） The technical preparations for trial operation include: confirming the conditions for trial operation, preparing the overall plan and plan for trial operation, preparing the technical scheme for trial operation, and determining the qualification evaluation standard for trial operation.
The organization and preparation of the (III) trial operation include: establishing a trial operation leading and command organization, clarifying the division of command; organizing the post operation team and implementing pre-job training; conducting technical and safety disclosure before operation; and formulating management system when necessary.
（3） The organization and preparation work of the trial operation includes: establishing the leading command organization of the trial operation, clarifying the division of command; organizing the post operation team, implementing the pre job training; carrying out the technical disclosure and safety disclosure before the operation; and formulating the management system if necessary.
The material preparation for (IV) trial operation includes: preparing the material requirement plan and cost use plan for trial operation. The material quantity plan shall include fuel and power materials, raw materials for production and consumable materials. Also includes testing tools and instrumentation.
（4） Material preparation for trial operation includes: preparation of material demand plan and cost use plan for trial operation, which shall include fuel and power materials, raw materials for production and consumable materials. It also includes testing tools and instruments.
2. Commissioning Implementation
2 、 Commisioning implemented
Inspection before (I) implementation
（1） Inspection before implementation
1. Check the engineering entity to confirm that all the work contents specified in the design documents have been completed, and pass the debugging, which meets the acceptance standards.
1. Check the engineering entity, confirm that all work contents specified in the design documents have been completed, and pass the commissioning, and meet the engineering acceptance standard.
2. Check the preparation work to confirm that the preparation work has met the expected requirements.
2. Check the preparatory work and confirm that the preparatory work has met the expected requirements.
(II) Implementation Trial Run
（2） Implementation of trial operation
1, according to the characteristics of precision die forging mechanical and electrical engineering projects to organize trial operation, all operations in line with the production or operation of the operating procedures.
1. The trial operation shall be organized according to the characteristics of precision die forging mechanical and electrical engineering project, and all operation actions shall conform to the operation regulations of production or operation.
2. If a fault or abnormality is found during the trial operation, the trial operation should be stopped immediately, and the trial operation can be restarted only after the cause is analyzed and the fault is eliminated.
2. If any fault or abnormality is found during the trial operation, the trial operation shall be stopped immediately, and the trial operation can be restarted only after the cause is analyzed and the fault is eliminated.
3. If the schedule is arranged according to the plan and the specified time for continuous trouble-free trial operation is reached, the trial operation can be ended and the temporary facilities in the trial operation plan can be removed to restore the precision die forging electromechanical engineering to normal.
3. According to the schedule required by the plan, if the specified time of continuous trouble free trial operation is reached, the trial operation can be ended, and the temporary facilities in the trial operation scheme can be removed, so as to restore the mechanical and electrical engineering of precision die forging to normal.
3. trial run evaluation
3、 Commissioning evaluation
The (I) shall assess whether the results of the trial operation meet the expected requirements in accordance with the quality objectives agreed in the project contract and the requirements specified in the design documents.
（1） According to the quality objectives agreed in the project contract and the requirements specified in the design documents, check whether the test run results meet the expected requirements.
The (II) of precision die forging mechanical and electrical engineering construction quality acceptance standards, but also an important basis for trial operation evaluation, is the industrial engineering and housing construction installation project separate.
（2） The basis of construction quality acceptance standard of precision die forging mechanical and electrical engineering is also an important basis for trial operation evaluation, which separates industrial engineering and housing construction and installation engineering.
1. Industrial precision die forging mechanical and electrical installation engineering adopts (unified standard for construction quality acceptance of industrial installation engineering) GB 50252.
1. The mechanical and electrical installation engineering of industrial precision die forging adopts (unified standard for construction quality acceptance of Industrial Installation Engineering) GB 50252.
2. (Unified Standard for Construction Quality Acceptance of Building Engineering) GB 50300 shall be adopted for housing construction and installation works.
2. GB 50300 (unified standard for construction quality acceptance of Building Engineering) is adopted for housing construction and installation engineering.
